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加工PCD刀具/PCBN刀具/钻石/工业陶瓷的陶瓷金刚石砂轮

粒度: W3.5~100/120 型号:1A1 14A1 6A2 11A2 12A2 4A1

如何正确使用PCBN刀具

2015.04.27  河南恒远超硬材料有限公司 ecuyj.cn  浏览次数:
正确选择金刚石砂轮休整PCBN刀具也是不可忽视的一个主要因素,选择适当的粒度、软硬度金刚石砂轮能够有效的提高PCBN刀具的寿命,减少休整过程中的磨损和崩刃。河南恒远超硬材料有限公司生产的陶瓷刀具磨砂轮能有效的提高PCBN刀具使用寿命和加工精度。关于PCBN刀具,刀具磨砂轮,金刚石砂轮的信息

如何正确选择切削用量、刀具几何参数及其他加工条件,则PCBN是一种高效长寿命刀具,能创造很高的经济效益,但如果使用方法不当,则会造成很大的浪费。 因此,正确使用PCBN刀具对于降低公司产品加工成本是很重要的一个因素。

正确选择金刚石砂轮休整PCBN刀具也是不可忽视的一个主要因素,选择适当的粒度、软硬度金刚石砂轮能够有效的提高PCBN刀具的寿命,减少休整过程中的磨损和崩刃。河南恒远超硬材料有限公司生产的陶瓷刀具磨砂轮能有效的提高PCBN刀具使用寿命和加工精度。

1、HELIXUANZEQIEXUEYONGLIANG:QIEXUESUDUYAOGENJUBEIJIAGONGCAILIAOJINXINGXUANZE,YIBANYAODADAGAOYUYINGZHIHEJINDAOJU。QIEXUEYINGDUHRC55~65DECUIYINGGANGKEXUANQIEXUESUDUWEI80~120m/min,YOUYUPCBNQIEXUEYINGCAILIAOSHIJIANGQIEXUEQUNEIWEIXIAOQUYUDEJINSHURUANHUAERJINXINGDE,YINCIQIEXUESUDUGUODISHI,JIUBUNENGFAHUIPCBNDAOJUDEQIEXUEXINGNENG。JINJILIANGYIBANBUNENGDAYU0.2mm/r,BEICHIDAOLIANG

2、HELIXUANZEDAOJUJIHECANSHU:YOUYUPCBNDAOJUDERENXINGGAOYUTAOCI,DIYUYINGZHIHEJIN,YINCIDAOJUJIHECANSHUDEXUANZEZHUYAOKAOLVDEJIUSHIBAOZHENGRENKOUQIANGDU,DAOJUQIANJIAOYIBANXUANZE(0°~-10°),HOUJIAOXUANZEJIAOXIAO,WEI10°ZUOYOU。CHUTESHUYAOQIUWAI,WEIBAOZHENGDAOJIANQIANGDU,DAOJIANJIAOYIBANBUYAOXIAOYU90°;RENKOUYAOMOCHUFUDAOLENG,YIBANQUWEI0.2mm×(-15°~-30°),SHIYONGQIANYAOYONG30~50BEIFANGDAJINGDUIDAOJUJINXINGJIANCHA,QUEBAORENKOUWUBENGREN。

3、LENGQUEYURUNHUA:DUIQITACAILIAODAOJU,CAIYONGLENGQUERUNHUAYEYOULIYUTIGAOJIAGONGBIAOMIANHEYANZHANGDAOJUSHOUMING,DANDUIPCBNDAOJUCHUJITESHUQINGKUANGXIA,BUJIALENGQUEYETONGYANGKEDADAOLIXIANGDEJIAGONGZHILIANGHEJIAOZHANGDEDAOJUSHOUMING,DUIPCBNDAOJULAISHUOSHIPARUANBUPAYING。RUOSHIYONGLENGQUEYE,ZEBUNENGSHIYONGSHUIRONGXINGLENGQUEYE,YINWEICBNYIZAI1000℃CHANSHENGSHUIJIEZUOYONG,ZAOCHENGDAOJUYANZHONGMOSUN。

4、DUIJICHUANGDEGONGYIXITONG:YOUYUPCBNDAOJUDUOYONGYUCUIYINGGANGJINAIMOZHUTIEDENGNANJIAGONGCAILIAODEQIEXUEJIAGONG,QIEDAOJUYOUFUDAOLENG,YINERJINGXIANGLIJIAODA。ZHEIJIUYAOQIUJICHUANGGANGDUHEJINGDUYAOHAO,XITONGZHENDONGYAOXIAO,DAOJUANZHUANGSHIXUANBEIYAOXIAO,PCBNDAOJUBUYIYONGYUHUANGMIANJIAGONG。

MUQIAN,SUIRANPCBNDAOJUCAILIAODEJIAGEXIANGDUIYINGZHIHEJINJITAOCIDAOJUDEJIAGEHAIPIANGAO,DANJUNTANDAOMEIGEGONGJIANSHANGDEDAOJUCHENGBENQUEDIYUQITACAILIAODAOJU,CAIYONGXIANJINQIEXUEJIAGONGGONGYISHI,RUOJIANGMOXUEJICHUANGDENGSHEBEITOUZITANRUSHENGCHANCHENGBEN,ZEPCBNDAOJUDESHIYONGHUIDAILAIGENGDAJINGJIXIAOYI。DUIYIBANZHONGXIAOQIYELAISHUO,JINGJIAGONGGONGXUDEMOXUEJIAGONGSHIZHONGSHIZHIZAOGUOCHENGDEPINGJING,RUOGOUZHIXINGNENGHAODECHECHUANG,CAIYONGPCBNDAOJU,YINGYONGYICHEDAIMODENGXIANJINQIEXUEJIAGONGGONGYI,JIKEJIESHENGSHEBEITOUZI、TIGAOSHENGCHANLV,YOUKEDADAZENGJIAJIAGONGGUOCHENGDEROUXING。LINGWAI,MUQIANYOUYURENYUANFEIYONGDEZENGDAJIHUANJINGBAOHUFANGMIANDEYAOQIU,DALITUIGUANGSHIYONGPCBNDAOJU,CHONGFENFAHUIQIQIANZAIXIAONENG,TIGAOQIEXUEJIAGONGJISHUSHUIPINGYESHIJUYOUZHONGYAOYIYIDE。

来源:    网络文档由陶瓷结合剂金刚石砂轮整理

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